Ciech Sarzyna

POLIMAL - UNSATURATED POLYESTER RESINS

Resins for manual/spray laminating

Manual lamination is one of the most popular techniques for the production of composite materials. It allows the production and manufacture of finished products, with complex shapes, to be started quickly, without restrictions as to their dimensions. Spray lamination, applied in mass production, consists in the simultaneous application of a mixture of resin and cut-glass fibre to the surface of the mould.

CIECH Sarzyna S.A. products are characterised by:
• Processing parameters adapted to the client's needs,
• Favourable curing characteristics,
• Easy saturation of the reinforcement,
• Thixotropic versions to prevent dripping from vertical surfaces.  

Contact lamination resins are used in the production of, among other things, floating equipment, tanks, plates, housing, swimming pools, in the automotive industry, etc.

Resins for manual lamination/spraying with low styrene emission

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 104 AWTP approved to contact with drinking water orto C 250 - 350 10 - 20 120 80 3600 3 95
Polimal 1057 AWTP rigid dcpd C 200 - 300 15 - 25 90 70 3500 2 70
Polimal 1059 AWTP-1 Lloyd’s Register certificate, medium elastic dcpd C 290 - 350 22 - 26 120 70 3700 2 85
Polimal 1059 AWTP-2 Lloyd’s Register certificate, medium elastic dcpd C 290 - 350 32 - 36 120 70 3700 2 85
Polimal 1094 AWTP-1 Lloyd’s Register certificate, for laminate with thickness below 5mm orto PTV 300 - 450 19 - 26 110 70 4300 2 63
Polimal 1094 AWTP-3 Lloyd’s Register certificate, for laminates with thickness above 5mm orto PTV 300 - 450 35 - 45 110 70 4300 2 63
Polimal 1099 AWTP medium elastic orto C 280 - 380 10 - 20 110 70 4300 2,5 63
Polimal 122-2 AWTP Lloyd’s Register certificate, high thermal resistance izo C 240 - 350 15 - 25 120 80 3800 3 90
Polimal 123 AWTP elastic izo C 270 - 340 15 - 20 120 70 3300 3 68
Polimal 143 AWTP low viscosity, good strength parameters tere C 200 - 350 10 - 20 100 60 3200 2 65

Resins for manual/spray lamination with low styrene content

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 1056 high thermal resistance (HDT), rigid dcpd A 300 - 400 15 - 25 90 60 3700 1,8 100
Polimal 1057 neutral, medium reactive dcpd A 500 - 600 10 - 20 90 70 3500 2 70
Polimal 1059 medium elastic, reactive, nautral dcpd A 400 - 600 10 - 20 100 65 3500 2 70

Resins for manual/spray lamination for general purpose

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 103 medium elastic, medium reactive orto A 300 - 400 15 - 30 100 60 3600 2,5 55
Polimal 122-2 type 1140 acc. to DIN 16946/2, Lloyd’s Register certificate izo B 400 - 500 10 - 20 130 75 3500 3 90
Polimal 144 medium reactive tere A 300 - 400 8 - 25 100 60 3500 2 75

Resins for manual/spray lamination on ABS/PMMA boards

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 109 AWTP PMMA, with low viscosity orto C 150 - 200 6 - 15 110 70 4300 2 65
Polimal 109 AWTP S-2 PMMA, filled orto C 300 - 400 7 - 10 110 70 4300 2 65
Polimal 1090 AWTP ABS, with low viscosity orto C 150 - 200 6 - 15 110 70 4300 2 63
Polimal 1091 P PMMA, short gelation time, with low viscosity orto C 130 - 160 3 -8 110 70 4300 2 63

Foundry resins

The casting process allows complex shapes to be obtained by priming a suitably prepared mould with a resin-mineral mass. This technique is simple and fast but requires the use of the highest quality materials.

CIECH Sarzyna S.A. products are distinguished by:

• Excellent wettability and miscibility with mineral fillers - the ability to obtain a highly-filled composition,
• Very good composition flow,
• Very good mechanical properties, scratch and UV light resistant (resin for solid surface production).

Foundry resins are used for the production of castings, such as bathtubs, shower trays, window sills.

Foundry resins - sanitary products

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 1051 P with low viscosity dcpd PTV 150 - 220 8 - 10 90 60 3500 1,5 95
Polimal 1057 P-2 with low viscosity, medium elastic dcpd C 150 - 220 21 - 23 90 60 3700 2 70
Polimal 109-06 P medium reactive orto C 200 - 300 10 - 18 100 70 4000 n.o 65

Foundry resins - solid surface

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 127 contains methyl methacrylate izo/NPG B 450 - 650 8 - 16 120 75 3900 3 70
Polimal 125 M contains methyl methacrylate, resistant to atmospheric conditions izo/NPG B 500 - 600 20 - 30 120 70 3600 2,5 85
Polimal 125 MT contains methyl methacrylate, thixotropic izo/NPG 2 750 - 950 15 - 25 120 70 3600 2,5 85
Polimal 1061 P with high viscosity orto/NPG C 780 - 850 12 - 15 110 60 3900 2 75

Foundry resins - artificial marble

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 109-32 K with low viscosity orto A 230 - 290 13 - 20 100 50 3900 2,5 60
Polimal 143 RP with low viscosity, reactive tere C 200 - 230 13 - 20 100 60 3200 2 65

Foundry resins - polymer concrete

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 106 R reactive, with low viscosity orto B 190 - 240 3 - 8 110 75 3700 3,6 85
Polimal 145-1 typ 1130 acc. to DIN 16946/2 tere A 250 - 350 5 - 12 100 55 3300 2 85
Polimal 148 RP with low viscosity, medium elastic tere C 200 - 300 4 - 8 105 50 3200 2,5 60

Resins resistant to corrosion

Resins with excellent mechanical properties have been specially developed for the production of components for which increased corrosion resistance and ageing factors are required. This group includes primarily vinyl ester and isophthalic-neopentane resins.


CIECH Sarzyna S.A. products are distinguished by:
• Increased resistance to chemical media, temperature, weather conditions, water, UV radiation,
• Very good mechanical and thermal parameters - very high strength and durability of finished products,
• Composite structures based on resins have lightweight construction but retain their strength properties.  

Products based on these resins meet the highest quality requirements and are used in the production of, among other things, tanks for storing chemicals, cisterns, boats exposed to long-term contact with sea water, priming and the protection of concrete surfaces.

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal VE-2MM chemically resistant, based on bisphenol A VE VE 300 - 400 15 - 35 130 75 3500 3,5 95
Polimal VE-11 M K-1 class, F1acc. to DIN 53438, Lloyd’s Register cetrificate VE S-1 300 - 400 15 - 30 130 80 n.o. 3,5 90
Polimal 129 T medium elastic, high thermal resistance izo/NPG B 3500 - 6000 10 - 20 130 80 3500 2 80

RTM/Infusion

The infusion and the RTM methods are used for processing in closed moulds which requires the use of resins adapted to this type of processes.

CIECH Sarzyna S.A. products are distinguished by:
• Excellent wetting and saturation of glass fibre,
• Excellent venting,
• Very good surface quality of the laminate obtained,
• Favourable curing characteristics,
• Processing parameters are suitably adapted to the application and to customer requirements,
• The option to obtain a high content of fibreglass in the laminate (up to 50%) - very high resin yield.

The products obtained in the infusion and RTM process are used, among other things, in the automotive, shipbuilding and rail industries.

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 1058 neutral, medium reactive dcpd A1 150 - 200 8 - 13 80 55 3600 1,5 70
Polimal 1058 P -1 accelerated dcpd C 150 - 200 25 - 45 80 55 3600 1,5 70
Polimal 1053 P INF long gelation time dcpd C 160 - 180 40 - 50 107 53 3060 2,2 65
Polimal VE-3MM P INF chemically resistant, based on bisphenol A VE C 200 - 250 30 - 40 143 62 3500 2,1 95
Polimal 1099 P INF short gelation time orto C 200 - 250 13 - 20 114 63 3700 2,1 63

Winding/centrifugal casting

Winding and centrifugal casting is a method of production mainly pipes, tanks or buttons.

CIECH Sarzyna S.A. resins are characterised by:

• Easy wetting of glass fibre and mineral fillers,

• Increased mechanical parameters - longer life and strength of the products obtained,

• High thermal resistance.

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 104 approved to contact with drinking water orto N 300 - 400 14 - 24 120 80 3600 3 93
Polimal 104 N-1 approved to contact with drinking water, type 1140 acc. to DIN 16946 orto N 200 - 250 14 - 24 120 80 3600 3 93
Polimal 1095 P-2 elastic, accelerated orto PTV 300 - 400 40 - 50 135 70 3800 3 70

Flame retardant resins

Development of flame retardant resins is a natural direction with the tightening of fire regulations in the industry.

CIECH Sarzyna S.A. products are characterised by:
• High thermal resistance,
• Easy processing,
• Compliance with fire protection standards.

Products based on these resins are applied, among other things, in road and rail transport.

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 104 S halogen, neutral uniepal C 400 - 600 20 - 30 120 80 3600 2,3 95
Polimal 1602 APyS halogen, accelerated uniepal C 220 - 280 10 - 20 70 40 3600 1,5 100
Polimal 1601 P together with Gelcoat 1600 P fulfills requirements of R1 acc. to EN 45545, class HL2 uniepal C 600 - 900 15 - 25 50 35 n.o. 0,7 90
Polimal 1608 PS halogen-free, S4/SR2/ST2 acc. to DIN 5510, M2 acc. to NFF 16-101, accelerated uniepal C 500 - 800 10 - 20 65 38 5700 0,8 98

Pultrusion

Pultrusion is the process of making composites by drawing resin-saturated fibres through a system of moulds to give the required shape.


Resins adapted for this method are distinguished by:
• Excellent filtration and wettability of glass fibre,
• High performance.
• Very good strength parameters,
• High thermal resistance.

This method has been used in the production of rods, pipes, channel bars, brackets.

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 1059-00 neutral, low styrene content dcpd B 500 - 1000 10 - 20 100 70 3400 2,5 70
Polimal 1222 neutral, type 1140 acc. to DIN 16946 izo B 500 - 1000 10 - 20 120 80 3700 3 90
Polimal 122-2 LP contains an anti-shrink additive izo B 600 - 800 10 - 20 120 80 3700 3 90
Polimal 2701 neutral, type 1130 acc. to DIN16946 orto C* 900 - 1200 20 - 40 100 65 3660 1,4 110

Resins for special use

Resins for special applications - gelcoat bases

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 122-1 elastic, high thermal and hydrolytic resistance, Lloyd’s Register certificate izo B 800 - 1100 10 - 20 130 75 3500 4,5 75
Polimal 125 medium elastic, high thermal and hydrolytic resistance, Lloyd’s Register certificate izo/NPG A 600 - 1000 10 - 20 110 75 3600 3 85
Polimal 1076 medium reactive, good mechanical characteristics orto A 450 - 700 10 - 20 123 68 3400 3 75

Resins for special applications - flexible

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 150 as a tonic additive orto A 300 - 400 30 - 40 n.o. 12 40 82 n.o.
Polimal 153 as a tonic additive adypin ** 300 - 350 17 - 25 n.o. n.o. n.o. 67 n.o.
Polimal 193 as a tonic additive THPA B 550 - 650 10 - 15 n.o. 20 n.o. 60 n.o.

Resins for special use - fancy goods

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 103 G with low viscosity, medium elastic orto A 300 - 400 6 - 15 100 60 3400 2 50
Polimal 103 GL with high viscosity, medium elastic orto A 1550 - 1750 6 - 15 100 60 3000 2,5 50
Polimal 1809 U medium elastic, contains UV stabiliser orto A 450 - 650 8 - 16 90 65 3500 2 55

Resins for special applications - putty/fillers

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 101-37 B medium elastic, good stability during warehousing orto R 320 - 480 4 - 8 80 40 2500 10 45
Polimal 1055 B elastic, good stability during warehousing dcpd R 350 - 500 5 - 10 70 n.o. n.o. 15 45

Resins for special applications - glue charges

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 144 B good miscibility with mineral fillers, contains amine accelerator tere R 300 - 400 2,5 - 5 100 60 3500 2 75

Resins for special applications - for polystyrene

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 1050 WTP LV low styrene content dcpd B 600 - 800 25 - 35 80 40 n.o. 1,8 50

Resins for special use - BMC

Name Description Type Curing system Viscosity mPa·s Gelation time in min Flexural strength MPa Tensile strengt MPa Tensile modulus MPa Elongation at break % HDT °C
Polimal 142 with high viscosity, high HDT tere A 4000 - 8000 60 - 120 125 60 3600 2 95

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